Sesame Oil Extraction tshuab ua haujlwm li cas?
Sesame roj yog ib qho khoom noj khoom haus tsis tseem ceeb hauv kev ua noj ua haus Eastern. Nws qhov tshwj xeeb aroma thiab khoom noj muaj txiaj ntsig los ntawm cov txheej txheem extraction nyuaj. Niaj hnub nimno sesame roj extraction khoom tau ua tus leap los ntawm ib txwm rhiav mus rau industrial ntau lawm los ntawm lub cev pressing, hydraulic extrusion los yog hnyav extraction technologies. Nyob rau hauv daim ntawv no, lub hauv paus ntsiab lus ntawm kev ua hauj lwm, kev faib tawm thiab cov txheej txheem optimization cov lus qhia ntawm sesame roj leaching tshuab yog soj ntsuam nyob rau hauv kom meej, thiab lub zog technical ntawm sesame roj leaching tshuab nyob rau hauv tsoos zaub mov kev lag luam yog qhia.
Txoj Cai Ua Haujlwm thiab Kev Tshawb Fawb Kev Tshawb Fawb ntawm Sesame Oil Extractor
1.1 Dynamic Extrusion Txoj Cai ntawm Ntsia Hlau Xovxwm
Screw presses realizes zuj zus nias ntawm oilseeds los ntawm rotating lub propelling ntsia hlau ncej nyob rau hauv lub pressing chamber. 6YL-120 ntsia hlau xovxwm, piv txwv li, muaj ntsia hlau txoj kab uas hla ntawm 120 hli thiab ib tug ceev ntawm 37 r / min. hauv paus txoj kab uas hla ntawm cov ntsia hlau maj mam nce, thaum lub suab maj mam txo los ntawm inlet mus rau lub qhov hluav taws xob. Qhov kev tsim qauv no tso rapeseed nyob rau hauv peb lub zog loj:
Axial thrust: tsim los ntawm cov ntsia hlau sib hloov, propelling oilseeds mus rau lub ncuav mog qab zib qhov hluav taws xob
Radial siab: Lub siab tsim los ntawm nqaim qhov sib txawv ntawm lub chamber phab ntsa thiab ntsia hlau los ua ib qho siab - compression cheeb tsam
Shear quab yuam: tshwm sim los ntawm kev txheeb ze ntawm oilseed hais nruab nrab ntawm cov ntsia hlau ya, ua kom puas cellular lug
Kev sim cov ntaub ntawv qhia tau hais tias thaum lub siab nce mus txog 60-80 MPa, cov phab ntsa tawg ntawm cov paj noob hlis ntawm phab ntsa siab tshaj 92%. Ib lub chaw tsim khoom lag luam nplej hauv Henan tau txhim kho nws cov qauv tsim los ua kom cov zis ntau ntxiv los ntawm 2.3%, lossis 1.8 kilograms (0.9 kilograms) ib 100 kilograms ntawm cov noob hnav roj, piv nrog cov qauv ib txwm muaj.
1.2 Hydraulic Presses Static Drive System
Hydraulic presses ua haujlwm los ntawm kev hloov siab los ntawm cov roj hydraulic. Lub voj voog ntawm ntsug hydraulic presses tau muab faib ua plaub theem:
Pub theem: Muab 200 × 200 × 60 mm ncuav mog qab zib slabs ntawm lub ncuav qab zib phaj thiab sab saum toj phaj.
Pressurization theem: Hydraulic system thawb piston nce siab, thov siab rau lub billet tusyees los ntawm lub ncuav qab zib
Preservation theem: 80-100 MPa siab rau 3-5 feeb los xyuas kom meej tag nrho cov roj extraction.
Lub siab tso tawm theem: Hydraulic kua rov qab, piston poob ncuav mog qab zib
Lub CNC hydraulic xovxwm siab sensors PLC PLC tswj tau raug qhia hauv Shandong CNC hydraulic xovxwm. Thaum lub sij hawm thermal siab, cov cuab yeej txo cov roj seem hauv ncuav mog qab zib rau 6.2%, 1.8 feem pua cov ntsiab lus qis dua cov qauv ib txwm muaj.
Optimized Tswj cov txheej txheem tseem ceeb
2.1 Temperature Management System
Crush kub muaj qhov cuam tshuam tseem ceeb ntawm cov roj ntau lawm thiab zoo:
Txias siab: Khaws qhov ntsuas kub tsawg dua lossis sib npaug li 60℃kom khaws cov noob hnav, vitamin E thiab lwm yam cua sov- cov khoom xyaw rhiab, tab sis txo cov roj tawm los ntawm 15-20%
Thaum tshav kub kub siab: Thaum tshav kub kub sesame noob rau 120-135℃nyob rau hauv lub tshuab ziab khaub ncaws, degenerate proteins thiab so cell qauv, nce roj tawm los ntawm 25-30%
Kub precision: Cov cuab yeej niaj hnub siv cov cua sov infrared thiab PID kub tswj kom tso cai rau + -2℃hloov pauv
Muab ob npaug rau-plhaub cua sov, zaus tswj stirring ntse tshuab ziab khaub ncaws tsim los ntawm Anhui tuam txhab, noob hnav noob hnav cua sov tus nqi mus txog 98%. Roasting lub sij hawm raug txo mus rau 18 feeb ib batch -40 ib xees sai dua li tsoos ci tshuab.
2.2 Ua ntej-Txoj Kev Kho Mob
Kev ua tiav ua ntej- kev kho mob muaj rau 6 cov kauj ruam tseem ceeb:
Kev tshem tawm kom huv thiab impurity: Vibrating cov ntxaij vab tshaus thiab cov cua cais tawm cov pob zeb, cov ntaub ntawv hlau, thiab lwm yam kab mob uas muaj ntau dua lossis sib npaug rau 99.5% purification tus nqi.
Moisture adjustment: Conditioning towers adjusts the moisture content of sesame noob to 8-10% for optimal cell membrane permeability.
Smash: Yob crushers kom tawg noob hnav rau hauv 4-6 daim, ua rau thaj tsam ntawm kev sib cuag.
Chav thiab roasting: Ntau- txheej chav roasters tso cai rau ntub dej, cua sov thiab ci
Txias thiab molding: Cua-cooled conveyor txo qhov kub ntawm cov noob roasted rau 60-70℃los tiv thaiv spontaneous combustion
Billet molding: ib slab ntawm 0.8-1.0 g / cm3 ntom ua los ntawm hydraulic pressurized compact xoob khoom.
Lub chaw tsim khoom siv tshuab hauv Hubei tau tsim kho modular pretreatment kab PLC kev tswj hwm kev tswj hwm, txo cov txheej txheem 衔接 (kev sib txuas) lub sijhawm rau 8 feeb thiab ua kom muaj peev xwm ntau lawm los ntawm 35% piv rau cov txheej txheem ib txwm muaj.
3. Kev sib piv ntawm cov khoom sib txawv ntawm cov tshuab Extraction
3.1 Ntsia Hlau Nias Txoj Kev
Lub zog:
Nruam muaj peev xwm: 3-5 tons ib hnub twg rau ib lub tshuab.
Txhim kho lub ncuav mog qab zib zoo: 8-10% ntawm cov roj seem hauv ncuav mog qab zib, tsis muaj protein ntau denaturation.
Energy efficiency: 40% tsawg zog noj ib chav tsev ntawm cov zis tshaj hydro
Kev txwv:
Siab chamber hnav: High hardness sesame pluas noj txo cov ntsia hlau lifespan rau 800-1000 teev
Flavor Poob: Kev sib txhuam tshuab ua kom sov ua rau qee cov khoom xyaw uas muaj ntxhiab kom evaporate
3.2 Txoj Kev Hydraulic Extrusion
Lub zog:
Tsawg kub rho tawm: ua haujlwm qis dua 60℃kom khaws cov khoom noj khoom haus thermosensitive
Kev kub siab rho tawm: haum rau cov khoom siv roj siab: Txog li 120 MPa siab
Kev saib xyuas yooj yim: ncua sij hawm hloov pauv rau cov khoom hnav (2,000 teev).
Kev txwv:
Batch ua haujlwm: Ib lub voj voog siab xav tau 25-30 feeb.
Kev siv zog ua haujlwm: phau ntawv thauj khoom thiab thau tawm ntawm cov ntawv ua haujlwm nce nqi.
3.3 Txheej Txheem Extraction
Lub zog:
Tsis tshua muaj roj tawm los: ncuav mog qab zib residue txo kom qis dua 1%
Ntau lawm: ntau tshaj 50 tons ib hnub twg.
Los ntawm- kev siv cov khoom lag luam: rho tawm nrog ntau dua lossis sib npaug rau 45% cov ntsiab lus protein tsim nyog rau kev ua zaub mov
Kev txwv:
Cov kuab tshuaj residue: Kev tswj nruj yuav tsum tau ua kom ntseeg tau tias hexane seem tsawg dua lossis sib npaug li 50 mg / kg hauv cov khoom kawg
Kev nqis peev siab hauv cov khoom siv: Cov kuab tshuaj refining nyiaj rau 40% 50% ntawm tag nrho cov nqi tsim khoom;
Ib puag ncig siab: VOC emission tswj tsim nyog rau cov kuab tshuaj rov qab
Kev tsim kho tshiab ntawm cov cuab yeej siv niaj hnub Extraction
4.1 Intelligent Control Systems
New Generation Integrated Multi-Parameter Monitoring:
Siab sensors: Tiag -lub sij hawm Kev Ntsuas Siab ntawm Lub Siab Chamber nrog Tsis Siv Neeg Lub Cev Lub Cev Ceev Hloov
Kev sojntsuam kub: Ntau- taw tes xa mus rau hauv roasters, siab chambers thiab refining yees
Flowmeter: Precise tswj ntawm hnyav ntxiv thiab chav siv
Kev tshuaj xyuas qhov muag: CCD cov koob yees duab txheeb xyuas qhov zoo ntawm cov pwm pwm thiab txiav cov khoom tsis sib haum.
Ib lub tuam txhab hauv Jiangsu tau tsim ib lub tshuab ntxaib digital uas synchronizes virtual qauv nrog cov ntaub ntawv tsim tawm tiag tiag los txhim kho cov txheej txheem dynamic thiab ua kom tag nrho cov txiaj ntsig ntawm cov cuab yeej siv tau ntau dua 85%.
4.2 Green Manufacturing Technologies
Energy efficiency innovation muaj xws li:
Pov tseg tshav kub rov qab: preheating ntawm cov roj crude nrog chav los ntawm refining deodorization ntauwd
Kev hloov pauv zaus tsav: hloov kho lub cev muaj zog raws li kev thauj khoom, ua tiav 30% hluav taws xob txuag.
Kaw cov txheej txheem tsim khoom: Kev tiv thaiv tsis zoo ntawm cov tshuaj emissions hauv kev cob qhia tsis zoo
Kev kho cov dej khib nyiab: Cov tshuab sib cais cov txheej txheem Membrane tuaj yeem ua tiav kev rov ua dua tshiab ntawm cov noob ntxuav dej
Henan's A 100,000-tuj / xyoo noob hnav roj cog siv 22 22% kev siv hluav taws xob rau ib chav tsev ntawm cov khoom thiab 22% tsawg dua cov dej khib nyiab tawm los ntawm cov thev naus laus zis no.
Kev Tsim Kho Kev Lag Luam
5.1 Kev tawg hauv qis-kub Extraction.
Supercritical CO2 extraction thev naus laus zis tau siv rau hauv kev tsim cov roj zoo - zoo. Ntawm ambient kub ntawm 35 degrees Celsius thiab 30 MPa, txoj kev tsim cov concentrated roj uas muaj sesame roj, sesame roj thiab lwm yam active cov khoom xyaw, nce tus nqi ntawm cov khoom los ntawm 3-5 zaug.
5.2 Digitization ntawm tag nrho cov kev lag luam saw.
Tsim kom muaj kev ua kom tiav traceability los ntawm kev cog cov ntaub ntawv raw mus rau kev muag khoom tiav kev muag khoom. Blockchain thev naus laus zis ua kom ntseeg tau tias txhua lub raj mis ntawm cov roj noob hnav tau loj hlob, ua tiav hauv cov khoom siv, thiab cov ntaub ntawv soj ntsuam tuaj yeem taug qab kom tau raws li cov neeg siv khoom xav tau rau kev nyab xeeb zaub mov.
5.3 Siab -Kev siv cov khoom lag luam zoo
sesame protein peptide tau tsim los ntawm Enzymatic hydrolysis ntawm rho tawm lignin, thiab sib cais lignans muaj cov haujlwm antioxidant. Sesame tev pyrolysis tsim biochar thiab ua tiav 100% kev siv cov khoom noj khoom haus.
Xaus:
Txoj kev loj hlob ntawm noob hnav roj extraction technology sawv cev rau ib tug paradigm ntawm combining tsoos technology nrog niaj hnub science. Los ntawm artisanal pob zeb mills mus rau ntse factories, los ntawm ib tug crushing mus rau kev lag luam - txoj kev loj hlob sawb dav, cov khoom manufacturers yog tas li innovating los txhim kho ntau lawm efficiency, khoom zoo thiab kev lag luam sustainability. Saib tom ntej, kev sib sib zog nqus ntawm biotechnology, cov ntaub ntawv thev naus laus zis thiab kev tsim khoom siv thev naus laus zis yuav tsav cov khoom siv roj sesame extract mus rau kev siv tau zoo dua, ntsuab thiab ntse dua rau kev noj qab haus huv, tastier roj rau tib neeg.
