Dab tsi yog cov yam ntxwv tseem ceeb ntawm lub tshuab ua kom zoo Sesame Oil Extraction?
Sesame roj, raws li ib tug edible roj, yog dav siv nyob rau hauv lub ntiaj teb no, thiab nyob rau hauv cov txheej txheem ntawm ntau lawm, nruj me ntsis yuav tsum tau muab tso rau pem hauv ntej rau cov khoom ua tau zoo. Lub tshuab ua kom zoo sesame roj extraction yuav tsum sib npaug roj yield, roj zoo, yooj yim ntawm kev lag luam, kev tiv thaiv ib puag ncig thiab lub zog efficiency. Nyob rau hauv daim ntawv no, raws li kev txhim kho thev naus laus zis ntawm sesame roj zoo extractor kev lag luam, cov yam ntxwv tseem ceeb ntawm cov noob hnav roj zoo extraction tshuab raug tshuaj xyuas kom zoo, uas muab lub hauv paus theoretical rau kev xaiv cov khoom siv thiab cov txheej txheem optimization.
Innovations nyob rau hauv lub cev Pressing Technology
1.1 Multi-Stage Progressive Pressurization System
Niaj hnub nimno hydraulic xovxwm txais segmented siab tswj tshuab nrog lub siab ntau yam 0-60 MPa. Los ntawm ntau-theem pressurization, oilseed cell phab ntsa ntawm oilseed tau maj mam tawg. Nyob rau hauv cov ntaub ntawv ntawm cov noob hnav, ib tug tsis tshua muaj siab (10-15 MPa) yog siv nyob rau hauv thawj theem rau prepress, cia oilseed hais los tsim ib qho kev npaj pib. Qhov nruab nrab theem nce siab mus rau 30-40 MPa rau ib qho kev nyem los pab txhawb cov roj seepage ntawm lub xov tooj ntawm tes. Qhov kawg theem siv 60 MPa siab siab kom ntseeg tau tias cov roj seem nyob hauv qab 5%. Lub siab gradient tsim txhim kho los ntawm 2-3 feem pua cov ntsiab lus piv rau cov pa ib-theem nias, yielding 1.5 mus rau 2.5 kg ntawm roj ib 100 kg ntawm noob hnav.
1.2 Dynamic Temperature Control Technologies
Qhov ntsuas kub ntse tswj tau siv cov ntsuas infrared los saib xyuas lub chamber kub hauv lub sijhawm tiag tiag thiab tswj qhov kub thiab txias hloov mus rau ± 2℃los ntawm PID algorithms. Thaum lub sij hawm thermal siab, lub kaw lus precisely tswj qhov kub ntawm 110 thiab 120 degrees Celsius, ua kom yooj yim rau Maillard cov tshuaj tiv thaiv, uas ua rau cov tshuaj tsw qab xws li furfural thiab furfuryl cawv. Rau qhov txias txias, nws nruj tswj qhov kub hauv qab 60℃los tiv thaiv cov protein thermal denaturation ua rau roj turbidity. Kev sim cov ntaub ntawv qhia tau hais tias cov cav tov nrog dynamic kub tswj txo cov kua qaub los ntawm 0.3 mg KOH / g thiab peroxide tus nqi los ntawm 0.5 meq / kg piv rau cov khoom siv pa.
1.3 Cov khoom siv thiab kev ua kom zoo tshaj plaws
Lub chamber yog quenching kev kho mob siab carbon steel thiab muaj ib tug hardness ntawm HRC 58-62 thiab muaj peev xwm tiv taus 12 teev ntawm kev kub ceev nruam tsis deformation. Screw shafts yog nitriding kev kho mob los tsim ib txheej hardening 0.05 hli tuab, ua rau abrasion tsis kam los ntawm 3 zaug. Kev sib piv cov kev ntsuam xyuas los ntawm ib lub lag luam qhia tau hais tias lub neej zoo ntawm lub chamber tau txuas ntxiv los ntawm 8,000 mus rau 25,000 teev, txo cov nqi tu los ntawm 65%.
Kev ua txhaum hauv Intelligent Control Systems
2.1 PLC Touchscreen Integrated Control
Cov tiam tshiab nta 10-inch industrial touchscreens uas sib koom ua ke ntawm lub sijhawm tiag tiag ntawm kev ntsuas nkhaus, kev ua txhaum 预警 nrhiav pom (kev ceeb toom ntxov) thiab tsis siv neeg ntsuas qhov ntsuas. Los ntawm kev txheeb xyuas 2,000 pawg ntawm cov ntaub ntawv keeb kwm los tsim cov qauv kev kwv yees, lub kaw lus tuaj yeem muab 15-feeb ceeb toom ua ntej ntawm qhov ua yuam kev, xws li hydraulic foob hnav lossis lub cev muaj zog tshaj. Lub tuam txhab roj tau tshaj tawm tias kev hloov kho ntse tau nce ntxiv Cov Khoom Siv Zoo Tshaj Plaws (OEE) los ntawm 68% mus rau 89%, thaum txo qis qis qis los ntawm 72%.
2.2 IoT Chaw Tswj Xyuas Chaw Taws Teeb
Optional NB-IoT modules ua rau lub sijhawm sib txuas lus tiag tiag ntawm cov khoom siv thiab huab platforms, txhawb kev hloov pauv cov chaw taws teeb, cov ntaub ntawv tsim tawm, thiab kev ntsuas kev siv hluav taws xob. Cov thawj coj tuaj yeem saib xyuas 12 qhov kev ntsuas tseem ceeb- qhov nkhaus nkhaus, cov roj tawm los thiab lub zog ntawm lub cav- los ntawm lub xov tooj ntawm tes, tau tsim cov ntawv tshaj tawm txhua hnub / txhua lub lim tiam / hli. Hla -kev tswj cov cuab yeej siv hauv cheeb tsam tau nce 40% thiab kev siv hluav taws xob poob los ntawm 18% ib xees nrog rau kev xa tawm ntawm TNCs.
2.3 Adaptive txheej txheem hloov kho
Raws li kev kawm tshuab algorithms, lub ntse tswj qhov system cia li txheeb xyuas qhov tsis xws li cov noob hnav thiab cov ntsiab lus noo noo, thiab dynamically adjusts ceev ceev thiab kub profiles. Thaum ua haujlwm hauv tsev-cov noob noob qoob loo cog nrog 8% cov ntsiab lus noo noo, qhov nrawm nrawm tau txo los ntawm 37r / min mus rau 32r / min, thaum lub sij hawm tshem tawm cov roj tau ncua ntev li 15 vib nas this thiab cov roj tawm tau ruaj khov ntawm 48.5%.
Kev koom ua ke ntawm Environmental Protection thiab Energy-Saving Technologies
3.1 Hydraulic System Zog Efficiency Optimization
Piv nrog rau cov twj tso kua dej twj tso kua mis, servo lub cev muaj zog tsav cov twj tso kua mis hloov pauv tuaj yeem txo lub zog noj los ntawm 30%. Thaum lub sij hawm tuav lub zog, lub kaw lus cia li txo lub cev muaj zog ceev mus rau 500r / min, txo hwj chim noj ntawm 7.5 kW mus rau 2.2 kW. Kev ntsuas ntawm 10-tuj / hnub cov kab ntau lawm qhia tau hais tias kev siv hluav taws xob hauv ib chav tsev ntawm cov khoom yog li ntawm 18 kilowatts.
3.2 Pov tseg Thaum tshav kub kub siv rov qab siv
Thaum tshav kub kub cov yeeb nkab kub exchanger recovers khib nyiab los ntawm hydraulic roj txias thiab preheats raw cov ntaub ntawv. Nyob rau sab qaum teb lub caij ntuj no, lub kaw lus txo cov pa noj los ntawm 40%, nce sesame noob inlet kub ntawm 25℃mus rau 45 degree, thiab nce roj tawm los ntawm 1.2 feem pua.
3.3 Exhaust Gas Treatment Devices
Rau cov pa taws uas tsim thaum lub sij hawm thermal siab, kev sib xyaw ua ke ntawm electrostatic nag lossis daus thiab activated carbon adsorption tuaj yeem ua tiav qhov kev tshem tawm cov ntsiab lus 95% thiab txo qhov concentration ntawm cov tsis yog -methane hydrocarbons kom tsawg dua 10 mg / m3 --raws li / m3 - ntsib GB16297-1996 huab cua pollut qauv.
Muaj kev siv ntawm Modular Design
4.1 Rapid Moulding Systems
Cov khoom siv ceev ceev tuaj yeem hloov tau hauv 30 feeb nrog cov khoom tseem ceeb xws li xovxwm chambers thiab ntsia hlau shafts. Ib lub lag luam tau tshaj tawm tias kev hloov kho modular txo cov khoom siv poob qis los ntawm 4 teev mus rau 1 teev nyob rau ib lub sijhawm, ntxiv 200 cov sijhawm ua haujlwm tau zoo hauv ib xyoos.
4.2 Ntau-Material Compatibility
Optimized pressing chamber lug muaj peev xwm ua tau ntau tshaj li 30 hom oilseed, nrog rau cov noob hnav, walnut thiab almond. Los ntawm kev kho cov ntsia hlau pitch (8-16 mm adjustable) thiab nias kub (20-120oC adjustable), "ntau-siv ntawm ib lub tshuab" tiav. Ib qho kev koom tes tau hais tias kev siv cov cuab yeej siv tau nce los ntawm 60 feem pua mus rau 85 feem pua thiab cov peev nyiaj rov qab tau luv luv rau 1.8 xyoo.
4.3 Cleaner Tsim Tsim
Cov txheej txheem kaw tag nrho nrog lub tshuab ua pa tsis zoo tswj cov plua plav kom tsawg dua 3 mg / m3 hauv qhov chaw ua haujlwm. Tus kheej- cov nozzles ntxuav tau muab tso rau hauv lub nkoj siab thiab cov khoom noj roj lubricants tau txais kev txau tom qab txhua pawg kom txo cov roj seem hauv qab 0.3%.
Quality Assurance Systems tsim kho;
5.1 Kev Tshawb Pom Online Technology
Nyob ze infrared spectrometer saib 6 qhov ntsuas zoo xws li tus nqi kua qaub thiab tus nqi peroxide hauv lub sijhawm tiag tiag, thiab qhov kev kuaj pom tau luv luv ntawm 2 teev mus rau 5 feeb. Thaum tus nqi siab tshaj tus qauv, lub kaw lus cia li pib ua cov txheej txheem thib ob los xyuas kom meej tias cov khoom ua tau raws li 100%.
5.2 Traceability System Kev Tsim Kho
Txhua lub tshuab tau txais cov cim hluav taws xob tshwj xeeb uas sau ntau dua 200 cov ntaub ntawv cov ntsiab lus, suav nrog cov khoom siv raw, cov txheej txheem tsis ua haujlwm thiab cov txiaj ntsig tshuaj xyuas. Blockchain thev naus laus zis ua kom ntseeg tau tias cov ntaub ntawv tsis sib xws thiab ua raws HACCP thiab ISO 22000 daim ntawv pov thawj cov cai.
5.3 Cov txheej txheem kev ua haujlwm tau zoo
Lub tshuab 3D simulation kev cob qhia siv tshuab virtual kev muaj tiag los ua qauv siv cov cuab yeej ua haujlwm thiab kev saib xyuas cov xwm txheej. Ib lub tuam txhab tau tshaj tawm txog 80% poob ntawm kev ua haujlwm yuam kev raws li kev cob qhia rau cov neeg ua haujlwm tshiab tau luv luv los ntawm 15 mus rau 3 hnub.
Xaus:
Kev txhim kho thev naus laus zis ntawm kev ua haujlwm siab -kev ua tau zoo sesame roj extractor qhia peb txoj kev: lub cev nias tshuab yog ntau thiab ntau refined thiab ntse, ib puag ncig kev tiv thaiv yuav tsum tau tsav lub zog efficiency ntawm system los txhim kho tsis tu ncua, thiab modular tsim raws li lub diversified ntau lawm xav tau kev pab. Nyob rau hauv lub neej yav tom ntej, nrog kev sib sib zog nqus ntawm cov ntxaib digital, kev txawj ntse thiab lwm yam thev naus laus zis, cov khoom siv roj ntsha extraction yuav ua rau lub leap ntawm "ib zaug- tshuab txawj ntse" mus rau "tag nrho- txheej txheem optimization," muab cov cuab yeej tseem ceeb txhawb nqa rau siab - kev loj hlob zoo hauv kev lag luam roj.
